Trying to get to the Bahamas – Late Winter 2024

Seized generator head

My daughter and her husband had just left to fly back to Portland, OR, after a week of sailing and exploring the upper Keys in Florida at the end of January 2024. We were charging batteries and making water the next day, waiting for a weather window to take us to the Bahamas when the generator just quit. Yep, out of the blue, it shut down like I had pressed the stop button, or it had run out of fuel. We weren’t out of fuel because the generator shares the same fuel tank our main engines use, and it was at least half full. After checking that the engine was getting fuel, I tried to start the engine and it wouldn’t start. I went to the genset locker to take a closer look while Lynette pressed the start button in the saloon. The starter was slowly cranking the engine, but the belt was slipping on the generator head. Sure enough, the generator head was seized up. It wouldn’t turn. I took the belt off and the engine started right up (thankful for that).

Leaving Miami
Hillsboro Inlet Lighthouse

We spent the next few hours mulling over what our options were. We certainly didn’t want to cross over to the Bahamas without a generator, so we were either going to stay at Dinner Key or head back up to West Palm Beach to be next to our friends. We decided to go back up to West Palm Beach, as our friends live on a trawler with a crane and large upper deck; a great place to work on the genset while it is out of the boat. We can also have packages sent to their work for the parts we needed.

An unexpected visitor in the sky

We made the trip back to West Palm Beach in two day-sail passages, stopping at Hillsboro Inlet as we had done the last time we headed north from Miami. We motored up as the wind was not favorable for sailing and had a very uneventful passage.

Time to replace the raw water impeller

Once anchored in West Palm Beach, I proceeded to prep the genset for removal and investigated our options for repairing the genset. In a conversation with NextGen, the manufacturer, I learned that the generator head on our genset was no longer made, and they had a replacement generator head from another manufacturer with a complete retrofit kit for the installation. It was not inexpensive at $2700 plus shipping. As I saw it, we had three options:

1. Repair the existing generator head
2. Find a new or used exact replacement generator head
3. Order the replacement generator head kit from NextGen

NextGen had given us a contact in Ft Lauderdale, FL, to get the generator head repaired. They said it would cost between $200 and $300 to replace the bearings, but they suspected the windings needed to be redone, and that would cost at least $1200.

Corroded wiring

I found a brand-new exact replacement generator head on eBay for $750 plus shipping. You would think this was the best and most cost-effective option, but the genset had other issues. Being in a damp saltwater environment the aluminum mounting rails had completely disintegrated, leaving the genset not attached to the boat. These mounting rails were no longer made, but slightly different ones came in the kit for the replacement generator head. They were different because the new generator head was a different size than the old one. We were also encouraged by NextGen to purchase the new generator replacement kit, as the new generator head was a much better product than the older model that it replaces. They even said that they wished they had started using this new head when they started building generators. It was that much better.

Corroded mounting rails

I felt the only sensible option was to go for the replacement generator kit, so I ordered it and other parts from NextGen. I also decided to repaint the genset and replace all the hoses and wiring harness while the genset was out of the boat. The motor mounts were shot, so I added new ones to the NextGen order.

On Thursday, February 8th, with the help of another couple, four of us pulled the genset out of Cerca Trova and placed it on the top deck of our friend’s trawler. The clock was ticking, and I was hopeful to get it reinstalled later in the month. Of course, there were parts delays, but that gave me time to clean the engine and paint it. Plus, I was able to clean up the generator locker and put two coats of Gluvit, a waterproof epoxy coating, on the locker floor.

Genset out of the boat

While the engine was out, I completely rebuilt the heat exchanger using Barnacle Buster to clean the coolant side of the cooling system and the heat exchanger element. It all went back together nice and clean with new coolant, new hoses, a new raw water impeller, a new thermostat, and a new exhaust elbow.

New generator head

I picked up the generator head kit on February 19th, and I busied myself painting those parts in preparation for assembly. Once everything was painted, I bolted the new generator head on the engine and the genset was ready to install. Three weeks after I pulled the genset out of Cerca Trova it was back in, but there was still quite a bit of work to do before we could start it up. I had the electrical harness to finish building, the electrical connection to the boat, and the plumbing to hook up. Once that was done, I was ready to test the genset. Unfortunately, when I tried to start the genset, nothing happened. A little investigating led me to the start wire from the control panel didn’t have any electricity going through it. I had to tear out the cabinetry in the head to get to the wiring and replace the start wire. Once that was replaced, the genset started right up and we were back in business.

Installing the rebuilt genset

Of course, during this project our watermaker stopped working again for the 4th time since we’ve owned Cerca Trova, so we are now waiting on parts and for the high-pressure Clark Pump to be rebuilt by a watermaker company in Ft Lauderdale. I’m beginning to wonder if we will every make it to the Bahamas this season. Between bad weather and breakdowns, we’ve been in South Florida since the end of December 2023. It’s now late March 2024. Hopefully, our next article will be from the Bahamas. Fingers crossed.

Heading South – Winter 2023/24

Leaving New Bern Grand Marina

We left New Bern on November 2, 2023, with Savannah, GA as our next destination. Savannah wasn’t our original plan though. We had planned to stop at Lady’s Island Marina, where we had stayed on our way north, but they didn’t have any space for us in late November. After much research, I was able to book a slip at Bull River Marina near Savannah, cementing our plans that Savannah was where we would stop for a couple of weeks. This change was good, as neither of us had ever been to Savannah.

View from our swing seat

Lynette’s daughter was coming to visit us for five days, arriving on November 25th, so we took our time slowly working our way to Savannah. With a lot of time on our hands, we kept our passages very short going down the ICW. We anchored in new places we hadn’t anchored on the way north, for the change of scenery.

Sunrise at Alwendaw Creek anchorage

Our only incident during our trek to Savannah was in Myrtle Beach where we got hung up on a rock and couldn’t get off. I called TowBoatUS to pull us off the rock. I’m glad we have full towing service with BoatUS. It made the process quite simple. They were in the area on their way to another incident, so they did a quick detour to pull us off the rock. It took all of 10 minutes and there was no damage we could detect, a bonus.

Arrival at St John’s Yacht Harbor

Our first marina stop was in Charleston, SC at St John’s Yacht Harbor for two nights. We arrived in the afternoon of the 9th and settled in for the evening. The marina had a courtesy car we could use for 2 hours, so we took advantage of the car and went to lunch and grocery shopping. We fueled up on the morning of the 11th and headed for our next anchorage.

We now had way too much time to kill between the 11th and the 20th with only 132nm to go, so we stopped and anchored every 10-15nm along the way. It was nice to not be on a fast schedule to anywhere for a change. We relaxed and meandered down the ICW at a very leisurely pace, weighing anchor late in the mornings and anchoring mid-afternoon each day.

Thanksgiving Dinner at Bull River Marina

Of course, the passage didn’t go without incident. Our port engine started overheating, so I spent some time troubleshooting the issue. It appeared that the thermostat was sticking closed and not allowing the engine to cool, even though I had recently tested the thermostat in a pan of hot water on the stove. Normally we alternate engines to maintain consistent hours on them. Due to the overheating problem on the port engine, we went the rest of the way to Savannah only using the starboard engine for power. As soon as I figured out it was the thermostat, I placed an order, and a new thermostat was waiting for us at Bull River Marina. I installed it after we arrived on the 20th and ran some tests to be sure the new thermostat solved the overheating issue. The port engine was back in business.

Savannah City Hall
Canon at Old Fort Jackson

Lynette’s daughter rented a car, so we were mobile while she was visiting. We went grocery shopping, out for meals, and explored Savannah. We walked around downtown Savannah, found a famous ice cream parlor (Leopold’s), and watched two canons being fired at Old Fort Jackson. I also needed to get one of our alternators rebuilt and buy a new TV, so we accomplished those as well. It was a fun visit and I felt like we got to explore Savannah a bit.

Spanish Moss on trees at Forsyth Park

We left Savannah on the morning of December 1st and decided to take the outside route along the coast as the weather was favorable and we didn’t want to meander through the Georgia ICW. Much of the ICW through Georgia winds through barren marshlands, a bit on the boring side. Once back inside following the ICW, after a night’s rest at Dog Hammock, we kept hitting fog. It would lift from time to time and then get thick again. On our second day out of Savannah, the fog was very thick. This was a bit unnerving as we couldn’t see more than a boat length ahead, so we slowed down to improve our reaction time if something did appear out of the fog in our way. Many boats were trying to get into the marina in Brunswick, GA. I assume to get out of the fog. We could hear them all hailing the marina on the radio, but we kept going in the fog to our next anchorage at Terrapin Cove. It was just a wide spot in the ICW, but a nice place to drop the hook for the night. The next morning it was beautiful and sunny, but as the day went on, the fog rolled in again.

Us at Bull River Marina

I have stayed in contact with the new owner of No Regrets, our previous sailboat. We chat from time to time and during a recent chat, I mentioned we would be coming through the Jacksonville area on the ICW. He had hired someone to add air conditioners and a diesel generator to No Regrets, now renamed Sweet Caroline, and they botched up the job. I offered to talk to a surveyor and troubleshoot some of what had been messed up while we were in the area.

Sunrise leaving Bull River Marina
Dames Point Bridge in Jacksonville

We entered Jacksonville on the 4th of December. I had no idea it was about 5 hours west of the ICW, which is a long way when you are going only 5 knots against the current. Sadler Point Marina has a very shallow slip they rarely rent out as it is only about 4′ deep at low tide. We tied up there with no problem and stayed for 3 days. I helped the owner with some wiring issues and talked with the surveyor about the systems on the boat so he could write up a scathing document about how unprofessional the upgrades had been. Many things were not to ABYC specs and when we started one air conditioner unit and the generator a lot of raw cooling water was leaking into the boat. It was a very sad sight to see the boat I had spent so many years putting my all into, just get ruined in such a short time. Lynette wouldn’t even go to the boat, as she didn’t want to see the damage. When we bought No Regrets, we had a similar experience with promises made and damages done and not fixed at our first boatyard in Oregon. Unfortunately, his was much more extensive. Live and learn.

Sunset the first night out on the way to West Palm Beach

The weather looked reasonable for a passage outside to Lake Worth Inlet at West Palm Beach, FL, so we left Sadler Point Marina for West Palm Beach mid-morning on December 7th. This was a 48-hour passage of 261nm, our first 2-day passage on Cerca Trova. We motored the whole way as most of the time the wind was on our nose. The seas were reasonable for about ¾ of the trip, but the last 12 hours were brutal. Catamarans don’t have a pleasant motion in seas forward of the beam, and this was one of those times. The seas weren’t huge, but the ride was rough and uncomfortable. We made it to Lake Worth and anchored mid-morning on the 9th, near our friends’ boat and almost in the same spot we anchored on the way north.

Full moon at our Lake Worth anchorage

When we anchored in Lake Worth, we got hit by front after front with sustained winds in the 30-knot range and gusts up to 50 knots. Lake Worth is not a protected anchorage. It’s a wide area in the ICW in the West Palm Beach area, and when the winds pick up from the north or south, there is a lot of fetch. Add 3′ tides to this and you can wind up with whitecaps in the anchorage. Very unpleasant. During this time our outboard motor decided to stop running and then our watermaker stopped working. We were fortunate that our friends were close by. They took us to shore for groceries and we were able to get packages delivered to his work.

This was when Lynette decided she was done with the sailing life. It had been building for a time, with the lightning near hit, the tropical storm hit, and all the repairs. We were both discouraged with the money going out for repairs and the time I was taking doing those repairs. It seemed like all I had been doing was fixing things that broke on Cerca Trova, and as I was losing confidence in the boat, that lack of confidence was affecting Lynette.

Watermaker feed pump head

The watermaker issue appeared to be several things breaking at the same time. The feed pump was making an awful sound, so we decided to replace the head of the pump. We were also getting an error message that we weren’t getting any water flow, so I needed to replace the flow meter that counts the gallons of water produced. When I opened the electrical panel on the watermaker I found several wires that were burnt, so I made up some new wires with crimp connectors to replace the burned ones. I was able to buy a new feed pump head and I had all the other parts needed for the watermaker. After two days, the watermaker was making water again.

I spent quite a bit of time diagnosing the outboard problem, with some help from the diver who cleaned our bottom. I had suspected the issue was fuel, but after rebuilding the carburetor the engine still wouldn’t run. Not even a cough. I turned my attention to the issue being an electrical problem. That didn’t pan out, so I replaced the gas with fresh gas with no luck. I then purchased a new carburetor and finally, the engine started running. I’m not sure why cleaning the carburetor and replacing parts with a rebuild kit didn’t work, but it didn’t. After 4 weeks at anchor in Lake Worth, we finally had no more urgent issues.

Miami off in the distance

We left Lake Worth on January 17th in the morning for Coconut Grove, FL, a suburb just south of Miami. This was a 2-day passage with one stop in Ft Lauderdale to anchor overnight. We arrived at Dinner Key Marina on the afternoon of the 18th. No slips or mooring balls were available, so we found a spot to anchor. I went exploring in the dinghy to find the dinghy dock, as my daughter and her husband were coming on the 20th for a week, and I needed a place to pick them up. I found the dinghy dock near the park, so we were all set for the 20th.

My daughter and her husband enjoying the sail to the Keys

We originally planned to meet my daughter and her husband in Puerto Rico and take them to the Virgin Islands for a week. With all the problems we were having with Cerca Trova, I didn’t have confidence in her to make it to Puerto Rico without something major breaking down, so we decided to have them fly to the Bahamas instead. That also didn’t pan out as there were no timely weather windows to cross the Gulf Stream for the Bahamas. The final decision was to have them fly to Miami and we would sail to the northeastern Florida Keys. They say cruising plans are made in the sand at low tide. That couldn’t be a truer statement.

Enjoying time with a fellow Panama Posse boat, Queso Grande, at Key Largo

We had a wonderful time with my daughter and her husband. The weather wasn’t that good, but we did get some good sailing in while they were aboard. Plus, there were no major breakdowns while they were here. We made it as far as Key Largo with a couple of anchorages along the way. We didn’t find any clear water, so we didn’t do any snorkeling. They were disappointed in that, but we did go out for dinner a couple of times and played cards in the evenings. They left on the 27th and we started to prepare the boat and get provisions for the next weather window to cross over to the Bahamas.

Next up, unexpected breakdowns take us back to Lake Worth for repairs.